Chyawanprash is a well known name when it comes to Indian wellness. You will find it in every home. During the winter season people want to buy it.. Every year new companies want to sell their own Chyawanprash.
The big question is, how can you make a Chyawanprash that is pure and safe and tastes the same in every jar without having to build your own factory to make it.
This blog will tell you how to do it. We will go through the steps of Chyawanprash manufacturing one by one and show you how Sanskar Ayush can help your company make a Chyawanprash that people will trust and want to buy.
Why Chyawanprash is harder to make than it looks
Chyawanprash looks like a jam but that is not true.
Chyawanprash is actually a thing that requires a lot of work to make. To make Chyawanprash you need to mix things like Amla, ghee, sesame oil, honey and many other classical herbs.
All of these things have to be cooked in an order and at the right temperature for the right amount of time. If you do something with any one of these things then your Chyawanprash will not be good. You will lose the things that make Chyawanprash so great, like its taste. How long it lasts and its health benefits.
This is why most new brands of Chyawanprash do not build their factories to make Chyawanprash. They do not build their factory to make Chyawanprash. Instead they work with a manufacturer who knows how to make Chyawanprash.
Many big and well known brands of Chyawanprash do the thing. They work with a manufacturer who has experience making Chyawanprash instead of building their own factory to make Chyawanprash.
Why Most Brands Don't Build Their Own Factory
Setting up your Chyawanprash factory is a big job. You have to buy a piece of land, put in the machines, hire people who know about medicine and Ayurveda and get the papers like the AYUSH license and the GMP certificate. This can cost a lot of money and it takes a long time around 8 to 18 months before you can even make your first batch of Chyawanprash.
If you work with a manufacturer like us you do not have to do all of that. You do not need to buy land or machines or hire a team of experts. You also do not have to get your AYUSH license you can use ours this is called a loan license. Most companies can get their products ready in 30 to 90 days instead of waiting for over a year.
That is why big and well known Ayurvedic brands still choose to make their products this way instead of making them in their own factories.
How We Manufacture Your Chyawanprash: Step by Step
Here’s exactly what happens behind the scenes when we make Chyawanprash for your brand.
| Step | What Happens | Why It Matters |
|---|---|---|
| 1. Herbal Decoction | Fresh herbal decoctions are prepared in steam-jacketed boiling vessels. | This is the base — the “soul” of the Chyawanprash. |
| 2. Slow Cooking | The decoction is slow-cooked with Amla pulp, ghee, sesame oil, honey, and classical Rasayana herbs. | Slow cooking protects the herbs’ effectiveness and keeps the taste authentic. |
| 3. Smooth Mixing | Inline high-shear mixers blend everything into one even paste. | No lumps, no separation — same texture in every jar. |
| 4. Filtering | The mixture passes through coarse filters and fine mesh systems. | Removes unwanted particles, keeps the paste pure and smooth. |
| 5. Filling & Sealing | High-accuracy paste filling machines fill each jar, sealed with induction sealing. | Keeps the product hygienic and tamper-proof. |
| 6. Labeling & Packing | Jars are labeled and shrink-wrapped. | Ready for shelf, ready for delivery. |
We can pack up to 5,000 jars a day, so your brand can scale up smoothly as demand grows — without you ever touching a machine.
Quality Checks: What We Test in Every Batch
A good-looking jar means nothing if what’s inside isn’t safe and consistent. That’s why every batch goes through several quality checks before it ever reaches your customer:
- Moisture content — wrong moisture levels can make the product spoil faster
- Microbial safety — checks for any harmful bacteria or fungi, so it’s safe to consume
- Viscosity — confirms the texture and thickness feel the same in every jar
- Heavy metal testing — checks for unsafe metal traces, as required by regulations
- Stability testing — confirms the product stays effective and safe until its expiry date
- Classical Ayurvedic parameters — traditional quality markers that confirm it’s true to authentic Chyawanprash standards
This means every jar carrying your brand name is checked the same way, every single time — not just for the first sample batch, but for every batch after it.
Understanding the Licensing: AYUSH License vs Loan License
This is a part many new brand owners get confused about, so let’s keep it simple.
The manufacturing facility — that’s us — needs to hold an AYUSH Manufacturing License and GMP certification. These confirm we’re legally allowed to produce Ayurvedic products like Chyawanprash, and that we follow proper hygiene and quality practices. We already have both.
As a brand owner, you don’t need either of these yourself. Instead, you operate under what’s called a loan license — this lets you sell Chyawanprash under your own brand name, made at our licensed facility, without ever owning a factory.
Chyawanprash is a classical Ayurvedic product, so it’s regulated under AYUSH rules — not just standard food licensing like most packaged foods. This is one reason it’s smart to work with a manufacturer who already understands this category well, rather than a general food contract manufacturer.
It’s worth knowing that this loan license model isn’t a shortcut or a workaround — it’s the standard way most Chyawanprash brands in India operate. Several of the country’s largest and most recognized Ayurvedic brands are made through exactly this kind of arrangement, with one manufacturer producing for multiple different brand names.
Why Brands Choose Sanskar Ayush for Chyawanprash Manufacturing
- Traditional Ayurvedic process + modern GMP machinery — an authentic product, made consistently at scale
- Up to 5,000 jars/day capacity — you can grow without production delays
- Full quality testing on every batch — protects your brand’s reputation, batch after batch
- AYUSH license & GMP certification already in place — you skip months of paperwork and approvals
- One partner for the entire process — from herbal sourcing to your final packed jar, no juggling multiple vendors
Frequently Asked Questions
We have a Professional and Experienced Team who always bring Innovative Ideas.
Do I need my own factory to launch a Chyawanprash brand?
No. You can use the loan license model with a manufacturer like Sanskar Ayush. We produce under our existing AYUSH license, and you focus on your brand and sales.
Is third-party manufacturing actually reliable, or is it a compromise on quality?
It’s not a compromise — it’s how most large Chyawanprash brands already operate. Quality depends on the manufacturer’s process and testing, not on whether you own the factory.
How is quality checked in Chyawanprash manufacturing?
Every batch is tested for moisture, microbial safety, texture (viscosity), heavy metals, and stability, along with classical Ayurvedic quality checks.
Can I get my own custom recipe, or only a standard formula?
We can work with your specific formulation requirements. Talk to our team about what you have in mind.
How fast can my Chyawanprash brand go from order to packed product?
This depends on your order size and any custom requirements, but our process is built for steady, reliable turnaround — typically much faster than setting up your own facility.
Is Chyawanprash manufacturing regulated differently from regular food products?
Yes. As a classical Ayurvedic product, it falls under AYUSH manufacturing rules, not just standard food licensing — which is exactly why it helps to work with a manufacturer who already understands this category.
